Custom Embroidered Patches in San Diego

Classic raised-stitch patches built for uniforms, teams, and brands. Durable, dimensional, and manufactured to withstand daily wear.

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  • High-stitch durability for daily wear
  • Exact Pantone color matching
  • Sew-on, Iron-on, and Velcro® options
  • Fast San Diego delivery
Round green embroidered patch resembling a radar screen

Trusted by San Diego’s Leading Organizations from Oceanside to Otay Mesa

Navy Command Logo
San Diego Fire Dept Logo
San Diego Brewery Logo
Debut company logo
San Diego Sports Team Logo

Recent Work in San Diego

We don’t use stock photos. Here is what came off our line this week for local fire department, hockey team, and businesses.

Die-cut star logo embroidered patch with central
Star Logo Patch
embroidered
FIRE INVESTIGATOR
Maltese-cross shaped fire department patch reading
Bokesc​reek Fire Dept.
Die-cut embroidered lamb patch holding a red-cross flag with detailed monochrome stitching and black outline
Red-Cross Flag
× Enlarged Patch View

Embroidery Styles & Options

Fine-tune the weight, texture, and finish of your patch.

50 percent thread coverage embroidered patch showing partial fabric background

50% Thread Coverage

The colored twill fabric background is visible. This keeps the patch flexible and lighter.

75 to 100 percent thread coverage embroidered patch with full dense stitching

75-100% Thread Coverage

The entire surface is stitched with thread. Heavier, stiffer, and more premium feel.

3d puff embroidered patch showing cartoon bunny from back with beige body, white tail, red-outlined ears on pink circular background

3D Puff Embroidery

We insert a foam layer under the stitching to raise the design. Ideal for block letters on caps.

Embroidered blue bee patch featuring metallic gold thread wings and a crown, embellished with pearl beads on the body.

Metallic Threads

Uses a wire-core thread for a reflective shine. Note: It’s coarser than rayon; small text becomes hard to read.

Custom die-cut embroidered patch in an irregular shield shape, featuring a basketball, an eagle head, and gold text reading Eagles.

Custom Shapes

We aren’t limited to circles. We cut to the contour of your logo, shield, or mascot.

Backing Options for Custom Embroidered Patches

Sew-On (Most Durable)

? No adhesive applied.
Plastic seal added for stiffness.
The only permanent option for industrial laundering.
Sew on backing for embroidered patches

Iron-On (Heat Seal)

? Pre-applied heat-activated glue.
Quick application for merchandise or events.
Factory Warning: Adhesive degrades after 20-30 wash cycles.
back side of embroidered patch showing iron-on heat seal backing

Velcro® Hook & Loop

? Standard for tactical gear and flight suits.
We sew the hook side to the patch and supply the matching loop piece.
back side of embroidered patch showing velcro hook and loop backing

Adhesive & Specialty

? Peel-and-stick backing.
Temporary use only (conventions, name tags).
Self adhesive backing for patches

Factory Insight: The ‘Marine Layer’ Issue

If you work near the water—whether it’s Naval Base San Diego or a surf shop in Ocean Beach—humidity and salt air are the enemies of glue.

Iron-on backing is fine for a weekend event, but if this is for a daily-wear uniform, sew it on.

The moisture in the air will eventually cause the adhesive corners to lift. Don’t rely on glue alone in this climate.

Borders & Finishing

Merrowed Border

? A thick, overlocked thread edge that wraps around the patch. The industry standard for preventing frayed edges on simple shapes.
Merrowed border edge

Laser-Cut Edge

? We use a laser to cut the patch, cauterizing the thread ends. Required for complex shapes with sharp inner angles.
Laser cut border edge

Stitched Border

? A simple satin stitch that sits flat on the patch surface. Used when you want the border to look like part of the design, not a frame.
Satin stitch border edge
Comparison – Embroidered vs Other Patch Types
FeatureEmbroideredWovenPVC Rubber
Detail LevelMedium (Thicker thread)High (Thin thread)Medium (Mold injected)
DurabilityExcellentGoodExtreme (Waterproof)
TextureRaised / TraditionalFlat / Smooth3D / Rubberized
Best ForUniforms, Hats, JacketsTiny text, Complex LogosOutdoor, Tactical, Water
Factory Note: Embroidered is the industry standard for 90% of San Diego uniform orders.

Where Embroidered Patches Are Used in San Diego

From the flight deck to the front office.

Military & Defense

Regulation unit patches for commands near Miramar, Coronado, and defense contractors. We match specs for thread color and Velcro backing.

Business Uniforms

Branding for HVAC technicians, restaurant staff, and service fleets across UTC & Downtown. Built to survive industrial washing.

Schools & Teams

Letterman jacket patches, martial arts crests, and club gear for universities and youth programs county-wide.

Events & Brands

Merchandise for Comic-Con, craft beer expos, and local startups. High-quality swag that doesn’t get thrown away.

How We Price Embroidered Patches

We do not use flat rates. Price is driven by machine time and material consumption.

What Moves the Needle

Size

Larger patches take up more space on the loom. More material = higher cost.

Stitch Count (Density)

A logo with 100% thread coverage takes twice as long to stitch as 50%. Machine time drives the price.

Backing Type

Velcro and Sew-On plastic backings add a manual step to the finishing process.

Quantity = Biggest Savings

Machine setup is fixed whether we make 10 patches or 1,000. Buying in bulk spreads that cost out.

The economy of scale kicks in at 50 pieces.

10 Qty
50 Qty
500 Qty

Production & Turnaround in San Diego

We do not overpromise. These are standard factory timelines.

24–48 Hours

Digital Proof Delivery

10-14 Days

Manufacturing Time

Typical orders range from $1.85–$4.90 per patch depending on quantity & complexity.

Why San Diego Customers Choose Us

Consistent Stitch Quality

We monitor thread tension. We prevent “bird-nesting” on the back of the patch. If the text is illegible, we scrap the unit.

Local Support

We understand local logistics. We manage delivery to commercial loading docks, North Island warehouses, or residential addresses. No timezone delays.

The Ordering Process

  1. 01

    Upload Design

    Send vector art (.AI, .EPS) or a high-res image. Tell us the size.

  2. 02

    Approve Proof

    We send a digital mockup. Check the thread colors. Once approved, the machines start.

  3. 03

    Production

    We digitize the tape, load the twill, and run the looms.

  4. 04

    Delivery

    Packaged and shipped direct to your door.

Get Your Free Quote for Embroidered Patches in San Diego

Stop guessing at prices. Send us your art and specs, and we will give you an exact cost per unit based on thread count and coverage.

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Frequently Asked Questions

What is the minimum order?

For most runs, the minimum is 50 pieces. Setup costs make smaller runs expensive per unit.

How long does production take?

7 to 14 days after you approve the digital proof.

Can you match brand colors?

Yes. We match to the nearest standard Pantone (PMS) thread code.

What is the best backing for uniforms?

Sew-On with plastic backing. Factory Note: Iron-on glue fails in San Diego humidity. Velcro is best for tactical gear (MCAS Miramar/32nd St).

Do you deliver across San Diego?

Yes. We ship via UPS/FedEx to every zip code, from Carlsbad to Chula Vista.