Why choose printed patches?

Embroidery limits detail. Printing allows for infinite colors, gradients, and photo-realistic shadows. It is perfect for Comic-Con art or memorial patches with portraits.

How is leather patch pricing calculated?

Pricing reflects standard Laser-Etched Faux Leather. Genuine Cowhide upgrades add +$0.75 – $1.00 per patch. Bulk orders of 50+ provide the best value.

Factory Direct Economics

Straightforward Pricing.
No Hidden Fees.

Q: Do PVC patches have a setup fee?

Yes, for first-time orders. A one-time metal mold fee (approx. $50) applies to create your custom shape. Re-orders use the same mold for free.

We don’t pull numbers out of thin air. You pay for the thread count, the machine time, and the material. Simple math for serious brands.

No Setup Fees

Free Digital Proofs

Free US Shipping

custom patch pricing transparency, featuring a laptop, calculator, and a pile of patches with text stating 'Straightforward Pricing. No Hidden Fees.'

Compare Patch Types & Starting Rates

Quickly compare styles to find the best fit. Click ‘View Chart’ for detailed bulk breakdowns.

A summary table comparing patch types, price ranges, and recommended use cases.
Patch Type	Est. Range	Best For (San Diego)	Pricing Chart
Embroidered	$0.45 – $8.15	Naval Uniforms & Hats	View Full Chart ↓
Woven	$0.69 – $12.56	Biotech & Fine Detail	View Full Chart ↓
PVC (Rubber)	$0.99 – $11.34	Tactical & Water Sports	View Full Chart ↓
Printed	$1.19 – $13.08	Complex Gradients / Comic-Con	View Full Chart ↓
Name Patches	$0.83 – $7.33	Work Shirts & ID	View Full Chart ↓
Leather	$1.58 – $5.24	Brewery Merch & Hats	View Full Chart ↓

Custom Embroidery Pricing Engine

Prices revised for 2026. Data below reflects calculated bulk rates.

Pricing table for 50% embroidery coverage. Shows price per unit based on size and quantity.
Size	Qty 10	Qty 25	Qty 50	Qty 100 POPULAR	Qty 200	Qty 300	Qty 500	Qty 1000
1.00″	$8.15	$4.25	$1.85	$1.35	$0.80	$0.70	$0.55	$0.45
1.50″	$8.15	$4.25	$1.85	$1.35	$0.80	$0.70	$0.55	$0.45
2.00″	$8.15	$4.25	$1.85	$1.35	$0.80	$0.70	$0.55	$0.45
2.50″	$10.00	$5.20	$2.30	$1.55	$1.05	$0.90	$0.75	$0.60
3.00″	$11.85	$6.15	$2.70	$1.80	$1.20	$1.10	$0.90	$0.60
3.50″	$14.20	$7.35	$3.30	$2.05	$1.50	$1.40	$1.10	$0.80
4.00″	$16.50	$8.60	$3.85	$2.30	$1.65	$1.50	$1.30	$1.00
4.50″	$18.85	$9.85	$4.40	$2.80	$1.90	$1.80	$1.50	$1.15
5.00″	$22.10	$11.50	$5.15	$3.05	$2.40	$2.10	$1.60	$1.35
5.50″	$25.35	$13.25	$6.05	$3.75	$2.70	$2.30	$1.90	$1.65
6.00″	$28.60	$15.05	$7.20	$4.25	$3.40	$2.95	$2.55	$2.35
6.50″	$31.85	$16.80	$8.05	$4.80	$3.90	$3.55	$2.70	$2.55
7.00″	$35.10	$18.60	$9.00	$5.85	$4.75	$4.35	$3.65	$3.30

50% Coverage: Ideal for simple text logos on twill backgrounds. Pricing reflects rounded adjusted rates.

Pricing table for 75% embroidery coverage.
Size	Qty 10	Qty 25	Qty 50	Qty 100 POPULAR	Qty 200	Qty 300	Qty 500	Qty 1000
1.00″	$9.30	$4.85	$2.15	$1.50	$0.90	$0.75	$0.60	$0.55
1.50″	$9.30	$4.85	$2.15	$1.50	$0.90	$0.75	$0.60	$0.55
2.00″	$9.30	$4.85	$2.15	$1.50	$0.90	$0.75	$0.60	$0.55
2.50″	$11.15	$5.80	$2.60	$1.70	$1.15	$0.95	$0.80	$0.70
3.00″	$13.05	$6.75	$2.95	$1.95	$1.35	$1.25	$1.00	$0.70
3.50″	$15.35	$8.00	$3.55	$2.25	$1.65	$1.55	$1.25	$0.90
4.00″	$17.65	$9.20	$4.10	$2.55	$1.85	$1.70	$1.40	$1.10
4.50″	$20.00	$10.45	$4.70	$2.95	$2.10	$2.00	$1.65	$1.25
5.00″	$23.25	$12.15	$5.45	$3.40	$2.70	$2.35	$1.75	$1.50
5.50″	$26.40	$13.90	$6.55	$4.10	$3.00	$2.50	$2.15	$1.85
6.00″	$31.40	$16.55	$7.85	$4.70	$3.75	$3.30	$2.80	$2.65
6.50″	$34.65	$17.75	$8.75	$5.30	$4.35	$3.90	$3.00	$2.80
7.00″	$37.90	$20.25	$9.90	$6.60	$5.25	$4.85	$4.10	$3.65

75% Coverage: The standard for most corporate logos. Significant coverage with some fabric visible.

Pricing table for 100% embroidery coverage.
Size	Qty 10	Qty 25	Qty 50	Qty 100 POPULAR	Qty 200	Qty 300	Qty 500	Qty 1000
1.00″	$10.50	$5.45	$2.40	$1.60	$0.95	$0.85	$0.70	$0.60
1.50″	$10.50	$5.45	$2.40	$1.60	$0.95	$0.85	$0.70	$0.60
2.00″	$10.50	$5.45	$2.40	$1.60	$0.95	$0.85	$0.70	$0.60
2.50″	$12.35	$6.40	$2.85	$1.85	$1.25	$1.10	$0.90	$0.75
3.00″	$14.20	$7.35	$3.25	$2.15	$1.45	$1.35	$1.10	$0.75
3.50″	$16.50	$8.60	$3.80	$2.45	$1.85	$1.70	$1.35	$0.95
4.00″	$18.85	$9.80	$4.40	$2.75	$2.05	$1.85	$1.60	$1.20
4.50″	$21.15	$11.10	$5.00	$3.35	$2.35	$2.20	$1.80	$1.40
5.00″	$24.40	$12.75	$5.75	$3.75	$2.95	$2.60	$1.95	$1.60
5.50″	$27.65	$14.55	$6.90	$4.50	$3.30	$2.75	$2.35	$2.05
6.00″	$34.15	$18.05	$8.55	$5.10	$4.15	$3.60	$3.10	$2.90
6.50″	$37.40	$19.90	$9.45	$5.80	$4.75	$4.30	$3.30	$2.95
7.00″	$40.65	$21.90	$10.70	$7.15	$5.80	$5.30	$4.50	$4.05

100% Coverage: Premium finish. The entire surface is stitched. No base fabric visible.

PVC Patch Pricing Engine

First-Time Orders: A one-time metal mold fee (approx. $50) applies to create your custom shape. Re-orders use the same mold for free.

Pricing table for Standard 2D PVC patches.
Size	Qty 10	Qty 20	Qty 50	Qty 100	Qty 250	Qty 500 POPULAR	Qty 1000
1.00″	$11.35	$6.65	$2.85	$1.90	$1.15	$1.05	$1.00
1.50″	$11.95	$7.00	$3.00	$2.00	$1.20	$1.10	$1.05
2.00″	$14.00	$8.20	$3.50	$2.35	$1.50	$1.35	$1.25
2.50″	$14.80	$8.65	$3.70	$2.50	$1.50	$1.35	$1.30
3.00″	$17.70	$10.35	$4.45	$2.95	$1.90	$1.70	$1.65
3.50″	$19.10	$11.15	$4.80	$3.20	$2.10	$1.85	$1.80
4.00″	$21.75	$12.70	$5.45	$3.65	$2.35	$2.15	$2.05

Pricing table for Sculpted 3D PVC patches.
Size	Qty 10	Qty 20	Qty 50	Qty 100	Qty 250	Qty 500 POPULAR	Qty 1000
1.00″	$18.55	$10.85	$4.65	$3.10	$1.90	$1.70	$1.65
1.50″	$19.75	$11.55	$4.95	$3.30	$2.00	$1.80	$1.70
2.00″	$25.40	$14.85	$6.35	$4.25	$2.60	$2.30	$2.20
2.50″	$25.65	$14.95	$6.40	$4.30	$2.65	$2.40	$2.30
3.00″	$31.65	$18.45	$7.90	$5.30	$3.35	$3.00	$2.85
3.50″	$37.15	$21.70	$9.30	$6.20	$3.95	$3.60	$3.40
4.00″	$44.25	$25.80	$11.05	$7.40	$4.60	$4.15	$3.95

2D = Crisp, Flat Levels

3D = Rounded, Sculpted Depth

Woven Patches Pricing

Pricing is driven by loom setup time. Bulk orders drop the unit price significantly.

Size	Qty 10	Qty 25	Qty 50	Qty 100 BEST VALUE	Qty 200	Qty 300	Qty 500	Qty 1000
1.00″	$12.60	$6.50	$2.85	$1.90	$1.15	$1.00	$0.80	$0.70
1.50″	$12.60	$6.50	$2.85	$1.90	$1.15	$1.00	$0.80	$0.70
2.00″	$12.60	$6.50	$2.85	$1.90	$1.15	$1.00	$0.80	$0.70
2.50″	$14.80	$7.70	$3.40	$2.20	$1.50	$1.30	$1.10	$0.90
3.00″	$17.05	$8.80	$3.90	$2.60	$1.75	$1.60	$1.30	$0.90
3.50″	$19.80	$10.30	$4.55	$2.90	$2.20	$2.05	$1.60	$1.15
4.00″	$22.60	$11.75	$5.25	$3.30	$2.40	$2.20	$1.90	$1.45
4.50″	$25.40	$13.30	$6.00	$4.00	$2.80	$2.65	$2.15	$1.65
5.00″	$29.30	$15.30	$6.90	$4.45	$3.55	$3.10	$2.30	$1.95
5.50″	$33.20	$17.45	$8.25	$5.40	$3.95	$3.30	$2.80	$2.40
6.00″	$41.00	$21.70	$10.25	$6.10	$4.95	$4.35	$3.65	$3.45
6.50″	$44.90	$23.85	$11.35	$6.95	$5.70	$5.15	$3.95	$3.70
7.00″	$48.80	$26.25	$12.85	$8.55	$6.95	$6.35	$5.35	$4.85

Why is small quantity expensive?

Woven patches require setting up a master loom with thousands of threads (warp & weft). This setup takes hours whether we run 10 patches or 1,000. At 100+ pieces, that setup cost disappears per unit.

Printed Patches Pricing

Pricing is based on size, not color count. Photo-realism and gradients are included at no extra cost.

Size	Qty 10	Qty 20	Qty 50	Qty 100 BEST VALUE	Qty 200	Qty 300	Qty 500	Qty 1000
1.00″	$13.10	$7.05	$3.40	$2.45	$1.65	$1.55	$1.35	$1.20
1.50″	$13.10	$7.05	$3.40	$2.45	$1.65	$1.55	$1.35	$1.20
2.00″	$13.10	$7.05	$3.40	$2.45	$1.65	$1.55	$1.35	$1.20
2.50″	$15.35	$8.20	$3.95	$2.70	$2.05	$1.80	$1.60	$1.40
3.00″	$17.55	$9.35	$4.40	$3.10	$2.25	$2.15	$1.85	$1.40
3.50″	$20.35	$10.80	$5.10	$3.45	$2.70	$2.60	$2.15	$1.65
4.00″	$23.15	$12.30	$5.75	$3.85	$2.95	$2.70	$2.40	$1.95
4.50″	$25.90	$13.80	$6.55	$4.50	$3.30	$3.15	$2.70	$2.15
5.00″	$29.80	$15.85	$7.45	$5.00	$4.05	$3.60	$2.80	$2.45
5.50″	$33.70	$18.00	$8.75	$5.90	$4.45	$3.80	$3.30	$2.95
6.00″	$41.50	$22.20	$10.75	$6.65	$5.50	$4.85	$4.20	$4.00
6.50″	$45.40	$24.40	$11.85	$7.45	$6.20	$5.65	$4.45	$4.20
7.00″	$49.30	$26.75	$13.35	$9.05	$7.45	$6.85	$5.90	$5.35

Why Choose Printed?

Embroidery limits detail. Printing allows for infinite colors, gradients, and photo-realistic shadows. Perfect for Comic-Con art or memorial patches with portraits.

Custom Name Patches Pricing

Standard identification for uniforms, workwear, and flight suits. Prices reflect standard text embroidery.

Pricing for custom name patches based on size and quantity.
Size	Qty 10	Qty 20	Qty 50	Qty 100 POPULAR	Qty 300	Qty 500	Qty 1000
2.00″	$7.35	$3.80	$1.70	$1.35	$1.20	$1.00	$0.85
2.50″	$9.00	$4.70	$2.10	$1.65	$1.45	$1.25	$1.05
3.00″	$10.70	$5.55	$2.45	$1.95	$1.70	$1.45	$1.25
3.50″	$12.80	$6.65	$2.95	$2.35	$2.05	$1.80	$1.50
4.00″	$14.85	$7.75	$3.45	$2.75	$2.45	$2.10	$1.75
4.50″	$16.95	$8.85	$3.95	$3.20	$2.80	$2.40	$2.00
5.00″	$19.90	$10.35	$4.65	$3.75	$3.25	$2.80	$2.35

Need Velcro® (Hook & Loop)?

Most name tapes require Velcro for swapping. Add +$0.65 per patch for sewn-on Hook backing. Essential for tactical gear.

Leather Patches Pricing

Pricing reflects standard Laser-Etched Faux Leather (Weatherproof). See upgrade options below for Genuine Cowhide.

Bulk Pricing for Custom Leather Patches
Size	Qty 10	Qty 25	Qty 50	Qty 100 HAT SPECIAL	Qty 250	Qty 500	Qty 1000
2.00″	$5.25	$4.20	$2.85	$2.25	$1.80	$1.70	$1.60
2.50″	$5.90	$4.75	$3.45	$2.95	$2.55	$2.00	$1.80
3.00″	$6.55	$5.25	$4.20	$3.40	$2.70	$2.15	$1.95
3.50″	$7.10	$5.70	$4.75	$3.55	$2.85	$2.25	$2.05
4.00″	$7.70	$6.15	$5.00	$3.80	$3.20	$2.60	$2.35

Pro Tip: For Richardson 112 Hats, the standard size is 2.5 inch (Circle) or 3.5 inch (Rectangle).

Want to understand exactly how we calculate these numbers? Read our guide on How Much Do Custom Patches Cost?

Straightforward Pricing.No Hidden Fees.